Why cause blisters in die casting？
Blisters in die casting, requiring comprehensive optimization in process control, mold design, material management, and equipment maintenance. Common causes of blisters in die casting process Gas in molten metal The filling of molten metal in the injection chamber is too low (controlled at 45%~70%). And the initial injection speed is too high, which is easy […]
How to solve deformation during die casting
Deformation during die casting can significantly affect the quality and dimensional accuracy of the final product. Steps to solve deformation during die casting Solving the problem of deformation of parts in the die casting process needs to start from many aspects, including optimizing mold design, adjusting process parameters and improving material treatment. Optimize Mold Design […]
Detailed common faults and analysis of die casting machine
Common faults in die casting machines can hinder part quality. This article details these issues and provides practical solutions. Die casting machines are essential in modern manufacturing, especially for producing high-precision metal parts. However, like any machinery, they can encounter various faults that may affect production efficiency and part quality. Understanding these common faults and […]
What are the failure modes of die casting?
Failure Modes of Die Casting Die casting is a high-pressure manufacturing process that involves injecting molten metal into steel molds. While efficient, the process is susceptible to several failure modes that impact tool life, product quality, and operational costs. Below are the primary failure modes, their causes, and implications: 1. Thermal Fatigue Cracking (Heat Checking) […]
Why does metal splash sometimes occur during die casting?
Metal splash occur during die casting includes: insufficient mold clamping force, injection pressure is too high or injection speed is too fast and so on. The reasons for metal sputtering during die casting mainly include the following aspects: 1. Metal splash occur during die casting: Insufficient mold clamping force or too large mold gap If […]
Application of Quick Die Change Systems for Die Casting machine
Quick Die Change Systems is a lean manufacturing technology designed to reduce equipment downtime from hours to minutes or even seconds by optimizing the mold change process. Distinguish between internal and external operations Internal operations need to be stopped to complete (e.g., mold disassembly). While external jobs can be prepared while the equipment is running […]