During the casting process of the die casting machine, the high temperature resistant parts include:
- Injection chamber
- Injection piston
- Gate system
- Mold
- Heating system
- Ejector and ejector plate
- Nozzle
- Insulation plate and die casting machine frame
Die casting is a metal processing technology that quickly injects molten metal into a precision mold under high pressure and quickly cools it into shape.
During this process, some key components must withstand extreme high temperature conditions to ensure that the metal can be smoothly formed and maintain the accuracy and quality of the casting.
High temperature resistant parts are required during die casting
1. Shot chamber
The shot chamber is a container for molten metal. It is in direct contact with the high-temperature metal and is one of the components that withstand the highest temperature in the die casting process. Since the temperature of molten metal is usually between hundreds and thousands of degrees Celsius, the shot chamber must be made of high-temperature resistant materials such as steel or special alloys.
2. high temperature resistant parts-Shot piston
The shot piston is a key component that pushes the molten metal into the mold. It not only needs to withstand high temperatures, but also high pressure. The material and design of the piston must be able to withstand such extreme conditions to ensure the continuity of the die casting process and the quality of the casting.
3. Gate system
The mold is the part that comes into direct contact with the molten metal during the die casting process. It includes the cavity and the core. They need to withstand the dual test of high temperature and rapid cooling to ensure the precise shape and size of the casting.
4. high temperature resistant parts-Mold
The mold is the part that comes into direct contact with the molten metal during the die casting process.
It includes the cavity and the core.
They need to withstand the dual test of high temperature and rapid cooling.
To ensure the precise shape and size of the casting.
The mold is usually made of high-strength, high-heat-resistant materials, such as aluminum alloy or special steel.
5. Heating system
The heating system is used to preheat the mold to ensure smooth metal flow and reduce thermal stress. Although it does not directly contact the molten metal, it needs to work at high temperatures to maintain the temperature of the mold.
6. high temperature resistant parts-Ejector and ejector plate
The ejector and ejector plate are used to eject the casting, and they may be affected by high temperatures, especially during the metal cooling process. These parts need to be able to cool quickly to avoid deformation or damage.
7. Nozzle
The nozzle connects the injection chamber and the mold to inject the molten metal into the mold. It must be able to withstand high temperatures and high pressures to ensure the smooth flow of the metal.
8. high temperature resistant parts-Heat insulation board
Although the main function of the heat insulation board is heat insulation, it may also be affected by high temperatures in some cases. Its design and material must be able to withstand heat radiation to protect other parts of the die casting machine.
9. Die casting machine frame
Although the die casting machine frame does not directly contact the molten metal, it may be subject to certain heat radiation due to its proximity to the high temperature area. Therefore, the frame material must have sufficient heat resistance to ensure the stability and safety of the machine.
Advantages of Haichen die casting machine
Haichen die-casting machines has excellent high temperature resistance, efficient cooling system and precise temperature control technology. It can withstand the extreme high temperature during the casting process.
They ensure that the metal is formed in the best condition while improving production efficiency and casting quality.
The ability of these high temperature resistant parts of the die casting machine is key to ensuring the die casting process goes smoothly.
By using advanced materials and designs, modern die casting machines are able to efficiently and safely produce high-quality metal castings under extreme conditions.
