Die casting force casting functions: fill the mold cavity, improve casting accuracy and surface quality, control internal stress and deformation etc.

The functions of force casting in die casting machine are mainly reflected in the following aspects:

1. Die casting force casting functions: Filling the mold cavity

Force casting uses high pressure to quickly inject molten metal into the mold cavity to ensure that the metal can quickly fill the entire cavity. This process requires high pressure and high speed to prevent the metal from cooling and solidifying before entering the cavity, thereby ensuring the integrity and quality of the casting.

2. Die casting force casting functions: Improve casting accuracy and surface quality

High-pressure injection can reduce air inclusions during metal flow and reduce the generation of defects such as pores, thereby improving the mechanical properties and surface finish of the casting. In addition, the reusability of the mold during force casting also makes the casting have higher dimensional accuracy.

3. Die casting force casting functions: Controlling internal stress and deformation of castings

Force casting can effectively reduce residual stress and deformation inside the casting by precisely controlling the injection speed, pressure and holding time. For example, by optimizing the layout and parameters of the injection system, casting defects caused by uneven pressure can be reduced.

4. Improve production efficiency

Force casting is a high-speed casting process that can complete the production of a large number of complex-shaped parts in a short period of time. This rapid prototyping capability makes it an important part of modern manufacturing.

5. Reduce the need for subsequent processing

Since force casting can produce castings close to the final shape, the need for subsequent machining is reduced. This not only reduces production costs, but also improves production efficiency.

6. Optimize mold design and maintenance

Force casting places higher demands on mold design and maintenance. For example, the mold needs to withstand the mechanical stress caused by high-pressure injection, and regular inspection and maintenance are required to ensure its stable performance.

7. Adapt to a variety of materials and complex structures

Force casting is suitable for a variety of non-ferrous metal materials (such as aluminum, zinc, copper, etc.) and can produce parts with complex geometries. This flexibility makes it widely used in aerospace, automotive manufacturing and other fields.

Force casting in die casting machine plays a key role in the die casting process, achieving efficient and high-quality metal forming through high-pressure injection, while optimizing mold design, improving production efficiency, and reducing the need for subsequent processing.

Haichen die casting machine

Haichen is one Chinese die casting machine manufacturer for more than 10years. At the same time, we produce both high pressure cold chamber die casting machine , hot chamber die casting machine and spare parts. They have durable and highly precise features.

Haichen also produce die casting machine auxiliary equipment. Such as conveyor, vacuum machine, mold temperature controller, industrial robot, sprayer and so on.

We supply cold chamber and hot chamber die casting machine spare parts.

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