Advantages of medal making machine as follows:
- Efficient production
- High precision
- Stable and reliable
- Diversified design
- Manufacturing capabilities for complex geometries
- Economical
Die-casting machines, with their core advantages of high efficiency, low cost and high precision, have become the manufacturing pillar of industries such as automobiles, electronics and aerospace.
Its scale benefits and design flexibility are irreplaceable under the trends of lightweighting and integration, and are particularly suitable for fields that pursue precision and large-scale production.
Haichen transforms creativity into high-precision metal components.
With innovative technology, unparalleled engineering expertise and precise die-casting capabilities.
It has become the preferred die-casting machine manufacturer for customers seeking customized solutions.
How to Cast Medals?
The medals can be produced using Haichen’s die-casting machine.
During the die-casting process, the molten metal is forced into the mold cavity under high pressure.
This manufacturing technique enables the production of complex parts with high precision and consistency.
Mold Installation: The molds, or a pair of hardened steel molds, are ready.
The shape of the final product is reflected in these molds.
Demolding: The newly formed and solidified part is released from the mold.
Die Casting Technology is renowned for its excellent replication capabilities and the precision in manufacturing complex designs.
Die casting machines are not only used for the production of medals, but also applied in numerous fields for the production of consumer goods, electrical enclosures, and automotive parts.
This technology has many advantages, such as fast production speed, high surface finish, and the ability to manufacture thin-walled parts.
Efficient production
The medal making machine adopts an automated program, which can produce a large number of medals quickly and efficiently, which significantly improves production efficiency.
High precision
Through precision molds and stamping technology, the medal making machine can achieve high-precision stamping, ensuring that the characteristics of the medal are clear and consistent.
Stable and reliable
We have carefully designed and debugged this kind of machine, which boasts stable and reliable operation, reducing failure frequency and boosting equipment reliability.
Diversified design
The medallion making machine can meet the needs of different customers and produce a variety of uniquely designed medals, which are suitable for sports events, corporate events or other celebration occasions.
Manufacturing capabilities for complex geometries
Die casting technology can create parts with complex details and geometries.
Such as grooves, bumps, etc., which are difficult to achieve with other manufacturing methods.
Economical
Although the initial cost of the tooling is higher, the unit cost decreases significantly as the production quantity increases, making it very economical for high-volume production.
Advantages of die-castings
- High-quality finished products
- Durability
- Excellent surface finish
- Excellent mechanical properties
- Reduced need for subsequent machining
High-quality finished products
Modern equipment utilizes the latest technological innovations to ensure high quality and precision of products.
Durability
Due to the advanced manufacturing process of the medallion making machine.
Its finished product has good durability and is not easy to fade or wear.
Excellent surface finish
Die castings usually have a smooth surface and do not require additional post-processing, which reduces production costs and time.
Excellent mechanical properties
Due to the high-pressure injection of molten metal into the mold, die castings often have high mechanical strength, wear resistance, and durability.
Reduced need for subsequent machining
Due to the high dimensional accuracy and smooth surface of die castings, no additional machining or polishing is usually required.
Including aluminum, zinc, magnesium, and copper alloys, which provides flexibility for different applications.
The outstanding advantages of Haichen medal making machine manufacturer
- Precision mold design and manufacturing
- Real-time process monitoring system
- High-speed injection molding
- Rapid mold changing system
Precision mold design and manufacturing
The mold is one of the most important components in the die-casting process.
Therefore, the manufacturing of molds requires precise processing and process control to ensure the accuracy of the shape and size of the MEDALS.
Haichen uses advanced CNC engraving machines to engrave precise molds layer by layer.
We ensure that every detail meets the design requirements.
Real-time process monitoring system
The Haichen die-casting machine is equipped with a real-time process monitoring system, which can continuously track various parameters.
Such as temperature and pressure, to ensure that each casting meets strict quality standards.
This system ensures the quality of medal castings by precisely programming the punching speed and pressure curves and promptly correcting deviations during the injection molding process.
High-speed injection molding
High-speed die-casting machines adopt high-pressure injection technology to inject molten metal into molds at an extremely fast speed.
This high-speed injection not only shortens the production cycle.
Moreover, more parts can be produced in a shorter time, thereby significantly improving production efficiency.
Rapid mold changing system
The Quick mold change system (QDC) is widely used in aluminum die-casting, which not only shortens the mold change time.
At the same time, it also reduces the production stagnation and equipment idleness time caused by mold changing.
This means that more batches of products can be produced within the same period of time, thereby enhancing the availability of equipment and overall productivity.
