Composition of the quick mold change system: clamp, mould transfer arm, mould lifter, pneumatic and hydraulic power unit, control system and so on.
The Quick Mold Change System is a mold replacement solution for molding equipment. Such as injection molding machines, stamping machines, and die casting machines. Its main purpose is to shorten mold replacement time, improve production efficiency, reduce costs, and improve product quality.
The quick mold change system composition consists of a clamp, a mold transfer arm, a mold lifter, a gas-liquid power unit, a control system and a mold change cart, etc.
It uses hydraulic or pneumatic power to achieve quick mold change. Its main advantages are shortening mold change time, improving production efficiency and reducing costs. It is suitable for a variety of molding equipment and industry scenarios.
Main components
Clamp of quick mold change system composition
It used to fix the mold to ensure the stability and safety of the mold during the replacement process.
Mould transfer arm of quick mold change system composition
It’s responsible for moving the mold from one position to another. And it usually used in conjunction with the mold lifter.
Mould lifter of quick mold change system composition
Lifts or lowers the mold from the platen through pneumatic or hydraulic power to facilitate the installation and removal of the mold.
Pneumatic and hydraulic power unit
Provides the necessary power support to ensure the efficient operation of the system.
Control system
Control the entire system through a touch screen or operation panel to simplify the operation process.
Mold change car of quick mold change system composition
Used to transport molds and improve the automation of mold transportation and storage.
Quick mold change system working principle
The quick mold change system completes the steps of unlocking, separating, installing and positioning the mold through automated operations. The specific process includes:
Positioning and clamping
Fix the old mold on the equipment to ensure its stability.
Unlocking and separating
Separate the mold from the equipment through the unlocking mechanism.
Installation and positioning of the new mold
Install the new mold in place and position it.
Clamping and locking
Use the clamp to fix the new mold on the equipment.
Advantage of the quick mold change system
Improved production efficiency
Mold change time is reduced by 30-60%, significantly reducing machine downtime.
Enhanced production flexibility
The same machine can complete small batch production of multiple varieties within the same day.
Reduced labor costs
Standardized mold change procedures enable minimal or no human operation.
Quick mold change system composition: Stable quality
Fast and precise positioning reduces human error and lowers defective product rates.
Future trend
Rising demand for flexible manufacturing
Industries like automotive and consumer electronics require small batches and a wide variety of products, making rapid mold change a key technology for achieving flexible production.
Integration of digitalization and intelligence
Industrial Internet platforms enable predictive maintenance and automated scheduling of mold change processes, further shortening mold change windows.
Standardization of modular molds
Suppliers are introducing standardized mold interfaces (such as the Quick-Mold series from Germany and the United States), reducing companies’ in-house R&D costs.
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