Die casting lubrication part maintenance includes choose the right lubricant, frequency and method of using lubricants and so on.
Die casting lubrication part maintenance is an important part to ensure machine the normal operation extend its service life. The following suggestions for the maintenance of the lubrication part of the die-casting machine:
1. Die casting lubrication part maintenance: choose the right lubricant
In the die casting process, the choice of lubricant is crucial. For example, water-soluble non-graphite die lubricants have good lubricity. It can reduce die wear and prevent die sticking, and will not corrode the die and workpiece. In addition, solid punch lubricants are also widely used in die casting to improve the lubrication of the punch.
2. Die casting lubrication part maintenance: frequency and method of using lubricants
During the die casting process, the frequency and method of using lubricants need adjust according to the specific situation. For example, in some experiments, using lubricants once after every three die castings is the best effect.
At the same time, for large aluminum alloy and magnesium alloy castings, high heat-resistant ingredients need to be added to the formula. That to ensure that the lubricant can release gas in a long-lasting and stable manner throughout the die casting process.
3. Improvement and maintenance of the lubrication system
Traditional dry oil lubrication may cause lubrication defects. So the use of self-lubricating sliding bearings combined with thin oil lubrication can effectively reduce these problems and improve the stability of equipment operation. In addition, the use of oil-gas lubrication technology can further improve the lubrication effect and reduce the failure rate and leakage.
4. Automation and monitoring of lubrication systems
In order to improve the efficiency and reliability of lubrication systems. It is possible to consider introducing intelligent lubrication automation systems. Such systems can adjust the lubrication cycle and lubricant volume. According to actual conditions, thereby extending the life of the machinery and improving economic benefits.
5. Regular inspection and cleaning
Regularly check the source of contaminants in the lubrication system and take measures to reduce the impact of contaminants on the grease.
For example, by designing a centralized refueling system and a brand new grease storage tank, the source of contaminants can be effectively controlled and the equipment failure rate can be reduced.
Therefore, the maintenance of the lubrication part of the die casting machine needs to comprehensively consider. Such as the selection of lubricants, the frequency of use, the improvement and maintenance of the lubrication system, automatic monitoring, and regular inspection and cleaning. Through scientific and reasonable maintenance measures, the operating efficiency and equipment life of the die casting machine can be significantly improved.
Haichen die casting machine
Haichen is one Chinese die casting machine manufacturer for more than 10years. We produce both high pressure cold chamber die casting machine and hot chamber die casting machine.They have durable and highly precise features.
Haichen also produce die casting machine auxiliary equipment. Such as conveyor, vacuum machine, mold temperature controller, industrial robot, sprayer and so on.
We supply cold chamber and hot chamber die casting machine spare parts. When you have any demand, feel free to contact us.
