Hot Chamber Die Casting machine is mainly using in the production of low melting point metal alloys such as zinc and lead.
Its wide range of application areas, including:
1.Automotive industry
2.Consumer electronics products
3.Household appliances
4.Hardware tools
5.Telecommunication industry
6.Computer hardware
1. Automotive industry:
Used in the manufacture of engine parts (such as pistons, cylinder heads).
Chassis components (such as steering knuckles, suspension arms, wheels) and interior and exterior decorative parts.
2.Consumer electronics:
Manufacture of smartphone frames, laptop housings, connectors and other small and complex parts.
3.Household appliances:
Manufacture components for washing machines, refrigerators, air conditioners, water heaters and other equipment.
4.Hardware Tools:
Manufacture of components for power tools (e.g. drills, sanders, saws, grinders) .
Such as motor shells, gear boxes, clutches and so on.
5.Telecommunications Industry:
Manufacture of shells and casings for equipment such as telephones, modems, set-top boxes, etc.
6.Computer Hardware:
Manufacture of CPU housings, hard disc drive housings, parts for printers and other equipment.
Hot cavity die casting is widely used in these fields because of its fast production cycle, high production efficiency and good surface quality.
Advantages of hot chamber die casting machine applications for automotive production
The advantages of hot chamber die casting machines in the production of automotive parts lie in the control of precision and efficiency.
Mainly includes six characteristics:
1.High precision and high stability
2. Hot chamber die casting efficient production
3. Lightweight design
4. High material utilisation rate
5. Suitable for complex shapes
6.Convenient surface treatment
1.High precision and high stability:
Hot chamber die casting can accurately control the temperature, pressure and time.
Ensure small dimensional tolerance of auto parts, high surface finish and reduce the need for subsequent processing.
Enhance product quality and production efficiency.
2. Hot chamber die casting efficient production:
Hot chamber die casting has a fast cycle cycle, every hour can produce a large number of parts.
Meet the needs of mass production, reduce production costs.
3. Lightweight design:
Hot chamber die casting is suitable for manufacturing lightweight but high strength parts.
Helps to reduce the weight of the car and improve fuel efficiency.
4. High material utilisation:
Hot chamber die casting metal utilisation rate is high, reduce material waste, significant economic benefits.
5. Suitable for complex shapes:
Hot chamber die casting can produce complex shape parts, reduce assembly workload, improve parts performance.
6. Surface treatment is convenient:
Haichen Hot chamber die casting auto parts surface clean, easy to electroplating, spraying and other surface treatment.
Hot chamber die casting machine production and application advantages
The advantages of the production and application of hot chamber die casting machines lie in the high efficiency of the production.
It mainly includes six aspects:
1. Fast cycle times:
In the hot chamber die casting process, a portion of the metal injection system is always submerged in the molten metal.
This allows for extremely short cycle times, ranging from less than 1 second for small parts to 30 seconds for several kilograms of heavy castings.
2. For low melting point metals:
Traditionally used for lead and zinc alloys these materials have a low melting point and are suitable for treatment in a hot chamber.
3. High production efficiency:
Hot chamber die casting machines are able to quickly produce complex shaped parts to close tolerances.
Almost no need for subsequent processing, and high productivity.
4. Energy saving and consumption reduction:
By optimising the design and control system, such as frequency control technology, can significantly reduce energy consumption and improve efficiency.
5. Reduced mould wear:
As the metal injection system is always immersed in molten metal, mould wear and porosity are reduced.
6. High safety:
Adopting fully enclosed gas protection furnace, effectively controlling the risk of oxidation and explosion of magnesium and other flammable materials.
Haichen Hot chamber die casting machines have wide range of applications
Our hot chamber die casting machines are suitable for casting low melting point metals such as zinc and lead, which are widely used in industries such as automotive, motorbike parts, instrumentation, daily-use hardware and home appliances.
In addition, hot chamber die casting machines are also widely used in a variety of industries such as automotive, aerospace, and consumer electronics due to their high durability, versatility, and manufacturing precision.
Haichen has developed and operated for many years to provide superior quality hot chamber die casting machines to meet the production applications of different customers.
