Advantages of precision die casting

Precision die casting advantages include high precision and consistency, capability to produce complex geometries and so on. 

Process of Precision Die Casting

Precision Die Casting has several significant advantages. That makes it an ideal choice for manufacturing complex, high-precision metal parts.

1. Precision die casting advantages: High Precision and Consistency

    Precision die casting is able to produce parts with tight tolerances and high dimensional accuracy through carefully designed molds and controlled pouring processes. This accuracy can usually reach ±0.1 mm (first 2.5 cm), and decrease by 0.02 mm for every additional cm. In addition, the surface roughness of precision die casting parts is usually between Ra0.8 and 3.2 microns. This high precision makes it particularly suitable for industries such as aerospace, automotive, and electronics.

    2. Precision die casting advantages: Capability to produce complex geometries

    Precision die casting is able to produce parts with complex geometries, including thin walls, deep cavities, and complex internal structures. This capability gives precision die casting a significant advantage in manufacturing complex components, such as automotive engine parts, electronic equipment housings, etc.

    Benefits and Common Products of die casting

    3. Precision die casting advantages: Excellent surface quality

    Precision die-cast parts usually have a smooth surface, reducing the need for subsequent processing. This surface quality not only improves the appearance of the part, but also enhances its durability and functionality.

    4. High production efficiency

    Precision die casting is a high-speed production process that can produce a large number of parts in a short period of time. This high efficiency makes it suitable for large-scale production while reducing unit costs.

    5. Wide selection of materials

    Precision die casting can use a variety of metal materials, including aluminum, zinc, magnesium and copper alloys. This range of material selection enables precision die casting to meet the needs of different industries.

    most widely used material for die casting
    most widely used material for die casting

    6. Excellent mechanical properties

    Precision die-cast parts have high strength, hardness and durability. Because the liquid metal solidifies quickly under high pressure, the internal structure of the parts is dense and uniform, which improves its mechanical properties.

    7. Dimensional stability

    Precision die-cast parts show good dimensional stability during use and can maintain their accuracy even in harsh environments.

    8. Long mold life

    Precision die-casting molds have a long service life, for example, zinc-based molds can reach one million injections, copper-based molds can reach 750,000 times, and aluminum-based molds can reach 500,000 times.This long life further reduces production costs.

    9. Versatility and integration

    Precision die casting can integrate multiple functions into one part, such as embedded threads, bosses, and ribs. This integration reduces assembly cost and complexity.

    Precision die casting occupies an important position in modern manufacturing due to its advantages such as high precision, complex shape production capability, excellent surface quality and mechanical properties, high production efficiency and wide range of material selection. These advantages make it the preferred manufacturing process in many industries such as aerospace, automobile, electronics, etc.

    Haichen die casting machine

    Haichen is one Chinese die casting machine manufacturer for more than 10years. We produce both high pressure cold chamber die casting machine and hot chamber die casting machine. They have durable and highly precise features.

    Hot Chamber Die Casting Work

    Haichen also produce die casting machine auxiliary equipment. Such as conveyor, vacuum machine, mold temperature controller, industrial robot, sprayer and so on.

    We supply cold chamber and hot chamber die casting machine spare parts.

    Welcome contact us.

    Share:

    Table of Contents

    More Posts
    Top 10 Die Casting Companies in Turkey

    Top 10 Die Casting Companies in Turkey

    Metal casting industry in Turkey, especially die casting, has developed rapidly in recent years. Turkey is the world’s second largest metal die casting producer after

    Send Us A Message

    Contact Haichen Team

    Fill out the form below, and we will be in touch shortly.