Servo motor advantage for die casting machine includes improved control accuracy, energy saving and consumption reduction, improvement of production efficiency, simplified structure and extended life,etc.
Servo motor advantage for die casting machine
The application of servo motors in die-casting machines not only improves production efficiency and product quality, but also significantly reduces energy consumption and maintenance costs,the advantage mainly including the following aspects.
Improve control accuracy of servo motor advantage
- Servo motors are able to realize precise control of each action of the die-casting machine through a closed-loop control system.
- For example, the servo motor can accurately adjust the injection speed and pressure, thus improving the quality and consistency of the parts.
Energy saving and consumption reduction
- Servo motor system can dynamically adjust the energy output according to the actual demand, reducing unnecessary energy waste.
- For example, servo-driven hydraulic systems can significantly reduce energy consumption, compared with traditional systems, energy-saving effect of up to 20-45%.
- In addition, the high efficiency of the servo motor is also reflected in its ability to reduce the oil pump overflow loss and throttling loss.
Simplified structure and prolonged life
- With the use of servo motors, the structure of the die casting machine is more simplified, reducing the number of mechanical components, thus reducing maintenance costs and prolonging the life of the equipment.
- Servo motors can also reduce dependence on the hydraulic system and reduce wear and tear on hydraulic components.
Improve production efficiency
- Servo motors can accelerate the work cycle time of die casting machines, thus improving overall production efficiency.
- For example, a servomotor-driven die casting machine can complete the injection and pressure holding process in a shorter period of time, significantly shortening the production cycle.
Reducing noise and vibration of servo motor advantage
- Servo motors usually run smoothly, which can effectively reduce the noise and vibration when the equipment is running, providing better conditions for the operating environment.
Flexible Programming and Adjustment Capability
- The servo motor allows flexible programming of the die-casting machine’s movements, which can be used to optimize the production process by adjusting parameters.
Haichen servo motor advantage for die casting machine
Haichen is a die casting machine factory located in Ningbo, China, mainly supplying cold chamber die casting machine, hot chamber die casting machine and some auxiliary machines for die casting machine.
Here are the advantage of Haichen servo motor for die casting machine:
Improved precision and control: Servomotors provide precise control of the position, speed and acceleration of die casting machine components.
Faster cycle times: Servomotors provide faster start and stop capabilities, which means shorter cycle times and increased production throughput of the die casting machine.
Reduced noise and maintenance costs: Servomotors produce less noise during operation, which is beneficial for production sites that require a quiet environment.
Reduce the consumption of cooling water: Servo system generates low heat, which reduces the use of cooling water, reduces the burden of the cooling system, and prolongs the service life of hydraulic components.
Improve the quality of molds and castings: The use of industrial coolers can effectively cool molds, improve the quality of molds and castings, increase productivity and reduce consumption.
These advantages make the application of servo motors in die-casting machines not only improve production efficiency and product quality, but also reduce operating costs and environmental impact.
