Servo motor advantage for die casting machine includes improved control accuracy, energy saving and consumption reduction, improvement of production efficiency, simplified structure and extended life,etc.
These advantages make the application of servo motors in die-casting machines not only improve production efficiency and product quality, but also reduce operating costs and environmental impact.
Servo motor advantage for die casting machine
- Benefits of Improved Servo Motor Control Accuracy
- Savins on energy and resource consumption
- Simplified design and improved lifespan
- Improve production efficiency
- Reducing noise and vibration
- Flexible Programming and Adjustment Capability
The application of servo motors in die-casting machines not only improves production efficiency and product quality, but also significantly reduces energy consumption and maintenance costs,the advantage mainly including the following aspects.
Benefits of Improved Servo Motor Control Accuracy:
Drive motors can carry out a closed loop control for every cycle of the die casting machine.
For instance, a servo motor aids in controlling the injection speed and pressure, which helps to maintain the quality and consistency of the components that are manufactured.
Savings on energy and resource consumption:
A servo motor system can precisely modify energy output to suit actual requirements, thus eliminating energy waste.
For example, compared to conventional systems, servo driven hydraulic systems significantly lower energy expenditure by a conservative 20-45%.
Additionally, the servomotor’s high efficiency is also attributed to reduced oil pumping and overflow, and throttling losses.
Simplified design and improved lifespan
Servo motors is helpful in the simplification of the structure of the die casting machine, reducing the mechanical parts, which results in lowered maintenance and increased equipment longevity.
With less reliance on hydraulic systems, servo motors reduce the collateral damage done to hydraulic components, thus improving component longevity.
Improve production efficiency
Servo motors can accelerate the work cycle time of die casting machines, thus improving overall production efficiency.
For example, a servomotor-driven die casting machine can complete the injection and pressure holding process in a shorter period of time, significantly shortening the production cycle.
Reducing noise and vibration of servo motor advantage
Servo motors usually run smoothly, which can effectively reduce the noise and vibration when the equipment is running, providing better conditions for the operating environment.
Flexible Programming and Adjustment Capability
The servo motor allows flexible programming of the die-casting machine’s movements, which can be used to optimize the production process by adjusting parameters.
What is a servo motor used for?
A servo motor is an electric actuator that controls the position of mechanical parts. It is commonly used in industrial automation, robotics, and aerospace industries.
- Precise control
- Industrial automation
- Consumer Electronics
Precise control
The servo motor achieves precise control of position, speed and acceleration through a closed-loop control system. It usually consists of a motor, a gear set, an encoder and a controller, and can convert the input voltage signal into precise angular displacement or linear displacement.
Industrial Automation
Servo motors make a difference in industrial automation; for example, in CNC machine tools, conveyor systems, production lines, and other mechanical equipment, servo motors make precision engineering possible.
Robotics and Consumer Products
Contemporary servo motors are common in consumer appliances. For example, kids’ remote controlled cars and videogame consoles employ servo motors.
What is the difference between an AC servo motor and a DC servo motor?
AC servo motors and DC servo motors each have their own advantages and disadvantages. AC servo motors are more suitable for high-power, high-precision, and high-speed applications, while DC servo motors are suitable for small devices with low power, low speed, and high precision.
How the Electric Servo Motor is Saving Cycle, Space, and Maintenance in Die Casting？
- Save cycle time
- Save space requirements
- Reduce maintenance costs
Save cycle time
Servo motor-driven die casting machines enable faster die closing and opening operations.
Save space requirements
The servo motor driven die casting machine is more compact in design, reducing the space occupied by the equipment.
Reduce maintenance costs
Servo motor driven die casting machines reduce maintenance requirements due to reduced complexity of hydraulic systems and reduced risk of hydraulic leaks. In addition, the high-precision control and stability of servo motors extend the service life of the equipment and reduce downtime due to failures.
Haichen servo motor advantage for die casting machine
Haichen is a die casting machine factory located in Ningbo, China, mainly supplying cold chamber die casting machine, hot chamber die casting machine and some auxiliary machines for die casting machine.
Here are the advantage of Haichen servo motor for die casting machine:
Improved precision and control: Servomotors provide precise control of the position, speed and acceleration of die casting machine components.
Faster cycle times: Servomotors provide faster start and stop capabilities, which means shorter cycle times and increased production throughput of the die casting machine.
Reduced noise and maintenance costs: Servomotors produce less noise during operation, which is beneficial for production sites that require a quiet environment.
Reduce the consumption of cooling water: Servo system generates low heat, which reduces the use of cooling water, reduces the burden of the cooling system, and prolongs the service life of hydraulic components.
Improve the quality of molds and castings: The use of industrial coolers can effectively cool molds, improve the quality of molds and castings, increase productivity and reduce consumption.
