Servo sprayer advantage include improved the die lubrication effect in the die casting process, so as to reduce the casting sticky mold phenomenon.

A Servo sprayer system (servo sprayer) is a device used for die lubrication and spraying in die-casting machines. Its main function is to realize precise spraying operation through a servo motor drive.

Servo sprayer advantage for die casting machine

Improved coating accuracy and stability

• The servo spraying system, driven by servo motors, is able to achieve extremely high positional accuracy and stable movement, thus ensuring the accuracy and consistency of the spraying process.

• This high-precision spraying reduces casting defects and improves casting quality.

Reduced maintenance costs and failure rates

• Since the servo sprayer system is integrated with the control system of the die casting machine, no additional PLC is required for maintenance, simplifying maintenance.
• In addition, the servo sprayer advantage has a low-maintenance design that improves equipment reliability and reduces downtime.

Enhance production efficiency of servo sprayer advantage

• The servo sprayer for die casting machine allows for quick changeover and adjustment of spraying parameters, resulting in shorter cycle times and increased productivity.
• And the servo spraying system can also optimize spraying time and position to further reduce the defect rate of castings.
• At the same time, the servo spraying system can further reduce the defect rate of the castings by optimizing the spraying time and position, which improves the overall production efficiency.

 Extended mold life of servo sprayer advantage

• The servo sprayer for die casting machine can significantly extend the service life of molds by reducing thermal stress and optimizing the spraying process.

• This is particularly important for large die casting machines, which often require higher maintenance costs and more frequent mold changes.

 Environmental protection of servo sprayer advantage

• The servo sprayer for die casting machine typically utilize advanced lubricants and coating technologies that reduce lubricant usage and emissions, contributing to a more environmentally friendly manufacturing process.

Key Features of servo sprayer for die casting machines

Servo Motor Control:

• The sprayer uses a servo motor to precisely control the spray nozzle’s position and operation.
• This provides better accuracy over traditional pneumatic or hydraulic systems, enabling more uniform coverage of the mold.

Precise Fluid Delivery:

• Flow rate control allows for the precise application of mold release agents.

• This can reduce material waste and ensure the correct amount of lubricant is applied, which helps in easier part removal from the mold.

Programmable Settings:

• Most servo sprayers for die casting machines allow operators to program spray patterns, fluid amounts, and application timing to suit specific die-casting jobs or molds.

• This flexibility is crucial when dealing with different die sizes or part geometries.

Integration with Die Casting Machines:

• Servo sprayers can be integrated with die-casting machine control systems to automate the application of

Haichen servo sprayer advantage for die casting machine

Haichen is a well-known brand that manufactures high-quality, automated solutions for die-casting processes, including servo-controlled sprayers. These sprayers help improve mold release, reduce waste, and enhance the overall efficiency of the die-casting process.

If you’re considering purchasing or integrating a Haichen servo sprayer, welcome to consult us directly.

These Servo sprayer advantage make servo sprayers an essential upgrade for die casting operations looking to enhance efficiency, reduce costs, and achieve higher-quality outputs.