Die casting machine heating bush advantages includes increased productivity, longer mold life, improved product quality, reduced energy consumption and fewer defects.
Die casting machine heating bush advantages
Increased production efficiency
Reduced cycle time:
Heated gate sleeves reduce overall cycle time by increasing the flow rate of molten metal and reducing filling time.
For example, with iTherm® gate sleeves, customers have reported up to a 25% reduction in cycle time for molds subjected to gate cooling after replacing conventional gate sleeves.
Reduced scrap:
By precisely controlling the heating temperature, casting defects caused by temperature fluctuations, such as porosity and shrinkage, can be reduced, resulting in lower scrap rates.
Improvement of casting quality
Improvement of casting dimensional accuracy:
Heated gate sleeve helps to realize the uniform filling of molten metal, reduce the casting dimensional deviation caused by temperature difference, and thus improve the casting dimensional accuracy.
Improvement of casting surface quality:
The heated gate sleeve reduces the turbulence and air bubbles generated by the molten metal during the filling process, resulting in a smoother casting surface and a reduction in subsequent surface treatment work.
Enhance the mechanical properties of castings:
By optimizing the flow and cooling process of the molten metal, the heated gate sleeve helps to form a dense casting structure, which improves the mechanical strength and wear resistance of castings.
Reduced production costs
Reduction of material waste:
Heated sprue sets reduce the size of the sprue, thus reducing the amount of material used and lowering material costs.
Reduced energy consumption:
Some heated gate sets utilize highly efficient heating methods, such as the cooling channels of iTherm® gate sets, which can be freely designed according to the product requirements, allowing for a more efficient heat exchange and thus reducing energy consumption.
Reduced maintenance costs:
Heated gate sets reduce mold damage due to temperature fluctuations, extend the life of the mold, and reduce the cost of maintenance and replacement of the mold. .
High operational flexibility
Easy to regulate and control:
Heated gate sleeves are usually equipped with a precise temperature control system, which allows the operator to flexibly adjust the heating temperature and heating time according to the production requirements, in order to adapt to the production of different castings.
Adaptability:
Heated gate sets are suitable for a wide range of alloys and castings of varying complexity, offering a wide range of applicability.
Haichen die casting machine heating bush supplier
Haichen is a die casting machine factory located in Ningbo, China, mainly supplying cold chamber die casting machine and hot chamber die casting machine. Besides machines, we also supply die casting auxiliary equipments and spear parts.
The heating bush of Haichen die casting machine can maintain the temperature of the molten metal, Improve casting quality and optimize productivity.
If you have any demand, we can provide more information.
