The processes of Hot Chamber Die Casting Work encompasses the stages of melting the metal, injecting it into the die, cooling it, and getting the part out of the die.

The hot chamber die casting work process is most efficient for producing intricate details in high pressure applications. Which makes it great for producing complex metal parts.

Casting components from zinc, aluminum, and magnesium alloys are commonly done using this method.

This article will explain its operating principle, key process stages, technical advantages, and illustrate its industrial application with a practical case study from HAICHEN.

Melting the Metal

The metal is melted in a furnace for hot chamber die casting.

To avoid cooling, we have to keep the molten metal in a heated chamber reserves till an optimal casting temperature is reached.

Injecting the Metal

Once heated, we can inject the molten metal into a mold under high pressure.

To inject the metal, a plunger or piston pushes it from the heated chamber into the mold.

Hot chamber die casting work-Casting the Part

Now, the desired part must be made by melting the metals directly into the molds. With hot cavity die casting maintained with high pressure. Above all, this is The desired part is achieve by the modified hot chamber die casting. Where the metals are melte directly into the molds and kept under high pressure. Each step must be do carefully.

When the cast is complete, it undergoes cooling and solidification.

The procedure ensures that all details are retain within the mold which will result in a smooth-surfaced part. It is also important to ensure that there is insufficient gas left within the space to guarantee that it can drive the air out of the chamber for filling all section with metal.

Final Cooling

We require the space within the cooling region to be seale during the initial cooling stage since it will lead to an increase in strength and durability.

Part Ejection

The ejection process is do once the given part has entirely cool and solidifie in the mold. The subsequent processes include removal of flash and excess material. Therefore,which will be succeed by cleaning, polishing, or finishing as required.

Post-Processing

To comply with the desired specifications. Further operations such as trimming, gouging, or even painting may be employ to the components depending on their designated application.

HAICHEN: Hot Chamber Die Casting Solutions and Practical Application

As a professional die casting machine manufacturer, HAICHEN is commit to providing efficient and reliable hot chamber die casting solutions to enhance customers’ production competitiveness.

• Core Performance of HAICHEN Hot Chamber Machines
• Application Case in Precision Parts Manufacturing

Core Performance of HAICHEN Hot Chamber Machines

HAICHEN hot chamber die casting machines feature a robust clamping unit and a precise injection system, ensuring smooth and accurate high-pressure injection. The advanced control system monitors process parameters in real time, guaranteeing consistency for every shot.

Application Case in Precision Parts Manufacturing

HAICHEN hot chamber machines are widely use for producing parts that require high precision and efficiency. A representative case is the manufacturing of a 3/4” pipe fitting (threaded connector).

Part & Material:

• Name: Threaded Connector
• Material: Zinc Alloy

Key Specifications:

• Part Weight: 28.3g per piece
• Dimension (Height): H = 34mm

Production Setup & Result:

• Mold Configuration: Two-cavity mold (1-out-2)
• Machine Used: HAICHEN HC-series Hot Chamber Machine
• Achieved Output: 5 complete cycles per minute

This case demonstrates how the stable high-pressure injection and rapid cycling of HAICHEN equipment ensure that critical components, like this threaded connector, meet strict requirements for dimensional accuracy and surface finish. These qualities are essential for proper sealing and assembly, providing customers with a reliable solution for high-volume production needs.

HAICHEN: Manufacturer of Hot Chamber Die Casting Machines

HAICHEN, on the other hand, is a hot chamber die casting machines manufacturer with a reputation of precision, efficiency and reliability.

We ensure our machines withstand complications of high-pressure casting. So that each part we put our effort into is guaranteed to be of the finest quality.

Due to persistent efforts in coming up with modern solutions such as those which aid in the automotive and consumer electronics components, HAICHEN has become an undisputed leader in the die casting industry.

 In conclusion,we understand the distinction hot chamber die casting provides for its precision, efficiency and ability to produce complex parts with thin walls and minute details.

Its widespread application in automotive, consumer goods, and electronics further highlights its importance in manufacturing a multitude of components.